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MATRIX CUBE44

THE NEW FRONTIER OF LOW DTEX SOLUTION

 

MATRIX CUBE44 represents the the next-generation BTSR unwinding system, specifically designed for Low Dtex yarns, by setting a new benchmark in compactness and performance. Thanks to an optimized internal layout, MCC44 comes equipped with n. 2 devices for each creel cube, by making a unique solution with top and unique space-efficiency.



MAIN FEATURES
 
  • TRIO-LOOP Technology (BTSR PATENT):
    • DIAPER FEEDER (Constant Tension)
      It manages the primary stage by controlling the elastic feeding tension based on your set-point. It automatically compensates for the change from a full to an empty package (First Loop), ensuring the elastic is always delivered under control, at constant tension, and at any speed.
    • TMS SENSOR (Real-Time Monitoring)
      This device acts as the high-precision "eyes" of the system. It measures the elastic tension at the target insertion point in the process and the real-time consumption, sending this data instantly to the management unit.
    • SM-DIN MULTILOOP (Smart Management)
      The "brain" of the process, which synchronizes the entire system. It processes data from the TMS to:
      • Compensate for any friction occurring along the elastic path from the creel to the insertion point in the process (Second Loop).
      • Monitor and detect downstream extra-frictions to guarantee perfectly constant elastic consumption (Third Loop).

      The Result: The achievement of the exact desired tension at the final machine insertion point in the process, ensuring superior product quality and consistency.
       

  • Performance & Customization: Constant tension and speed management up to 1000 m/min. Available with ETH/PFN communication interfaces, Single/Three-Phase power, feet or wheels, and color-coded single pulleys or pre-assembled groups.
     
  • Structure: BTSR Patent Pull-out Drawer system with doubled capacity (2 devices per cube, up to 12 per column) and Spool change sensor for detecting the yarn changes
     
  • Bobbin Size: Max 160 mm (diameter) x 120 mm (height).
     
  • Footprint (Standard 4-unit column): 700 mm (W) – 2030 mm (H) – 600 mm (D).
     


 

Numbers of Cubes / Yarns: Up to 6 Cubes / 12 Yarns
 

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TMS Sensor Technology

New TMS Sensor and Metering Sensor.

User-friendly 

User-friendly movable device protection.

Head and Tail

possibility and easy bobbin change-over.

Adjustable Fiber Rolling Wheel Driver System

for easy and precise fiber addressing.

MATRIX TOUCH Centralized Programming and Monitoring

MATRIX TOUCH advanced touch screen display for any programming and real time monitoring of production process stauts also in graphical form.

DIAPER FEEDER

Full-Digital Fiber Constant Tension Feeding Technology featuring Multiple Parameters 'Closed Loop' Control. 

Higher Dynamics Control, Higher Precision.

APPLICATIONS

Main Manufacturing Sectors

 

Hygiene Sectors


Main Application Processes
  

Baby Diaper Processes
Adult Diaper Processes
Pull-up Diaper Processes
Special application on-demand

DOWNLOAD

Hygiene Line Brochure
MCC44 Leaflet

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Top Issue

 

MATRIX CUBE44  is the latest generation Trio-Loop Function-based Unwinding System Product Line developed by BTSR and equipped with new TMS 'Tension and Metering' Sensor technology.